Reverse Engineering & Product Design

Reverse engineering and design in thermoformed products begin with a detailed analysis of the final product’s geometry, wall thickness distribution, and functional requirements. Existing or target products are evaluated from an engineering perspective to be transformed into measurable, repeatable, and manufacturable structures.

During the design process, the form is optimized by considering draft angles suitable for the thermoforming process, radius transitions, and deformation allowances. This approach ensures both mold compatibility and form stability throughout production.